Cluster Detail
West Bengal     Birbhum     Bolpur


 

A cluster is defined as a geographic concentration (a city/town/few adjacent villages and their adjoining areas)of units producing near similar products and facing common opportunities and threats. An artisan cluster is defined as geographically concentrated (mostly in villages/townships) household units producing handicraft/handloom products. In a typical cluster, such producers often belong to a traditional community, producing the long-established products for generations. Indeed, many artisan clusters are centuries old Artisan.



About Bolpur Cluster:-



Bolpur Cluster falls under West Bengal State in Birbhum district.

The Bolpur cluster is able to form 400 plus Artisans & 25 SHGs supporting the strong work force. The mobilization gains momentum day by day . Bolpur is famous for Hand Printed, Hand Embroidery & Leather Crafts. 

 

___________________________________________________________________________________________________________________________

 

Hand Printed:-


The Resist Process called Dabu is used here involves using wax or gum clay mixed with resin. With the help of brush or block or by hand this is applied to the portions of the cloth. The color is then applied to it. The wax is then washed off in hot or flowing water and the applied colour moves into this area to give a diffused effect. This process is some what similar to the batik procees. Now Block printing is done on the portion of the cloth where the original colour is retained. The fabric is highlighted by printing Specific outlines and patterns against the contrast colour. Due to the use of wax the designs get a broken appearance like batik due to the leakage of colour once the resist is washed off. The small Chaubundi print in indigo is famous in Birbhum.

 

Chanderi Stoles and Dupattas, Mangalgiri Salwar Suits and Sarees, Maheshwari Salwar Suits and Sarees, Tussar Salwar Suits and Sarees, Georgette Sarees, Chiffon Sarees, Printed fabrics in Khadi cotton and Khadi Silk, Printed Cottons in Voile and Sheeting.

 

Jamdanis are mostly woven in lightly dyed backgrounds with designs in white, maroon, black, green, gold, silver and in muga silk of a golden colour. There is a key difference in the weaving technique of extra weft designing between jamdanis and tangails; the embroidery thread in jamdani is inserted after every ground pick whereas in tangails the embroidery thread is inserted after two ground picks. The main characteristic of tangails is the extra weft butis, tiny motifs repeated all over the ground. Traditionally jamdanis are woven in white with designs in bleached white. Traditional jamdani saris with geometrical designs and cotton tang ails are very popular and continue to be woven by weavers originally from West Bengal. Being light they are excellent for everyday wear in a tropical country like India.

 

Raw Materials Used :-


Any filament, fibre, or that can be made into fabric or cloth, and the resulting material itself. The word originally referred only to woven fabrics but now includes knitted, bonded, felted, and tufted fabrics as well. The basic raw materials used in textile production are fibres, either obtained from natural sources (e.g.,wool) or produced from chemical substances (e.g., and polyester. Textiles are classified according to their component fibers into silk, wool, linen, cotton, such synthetic fibers as rayon, nylon, and polyesters, and some inorganic fibers, such as cloth of gold, glass fiber, and asbestos cloth.

 

Process:-


Textile hand printing is the process of applying colour to fabric in definite patterns or designs. In properly printed fabrics the colour is bonded with the, so as to resistwashing andfriction. Textile printing is related to dyeing but, whereas in dyeing proper the whole fabric is uniformly covered with one colour, in printing one or more colours are applied to it in certain parts only, and in sharply defined patterns.In printing, wooden blocks, stencils, engraved plates, rollers, or silkscreens are used to place colours on the fabric. Colourants used in printing contain dyes thickened to prevent the colour from spreading by capillary attraction beyond the limits of the pattern or design.

 

Traditional textile printing techniques may be broadly categorised into four styles:

  • Direct printing, in which colourants containing dyes, thickeners, and the mordants or substances necessary for fixing the colour on the cloth are printed in the desired pattern.
  • The printing of a mordant in the desired pattern prior to dyeing cloth; the color adheres only where the mordant was printed.
  • Resist dyeing, in which a wax or other substance is printed onto fabric which is subsequently dyed. The waxed areas do not accept the dye, leaving uncoloured patterns against a coloured ground.
  • Discharge printing, in which a bleaching agent is printed onto previously dyed fabrics to remove some or all of the colour.

Resist and discharge techniques were particularly fashionable in the 19th century, as were combination techniques in which indigo resist was used to create blue backgrounds prior to block-printing of other colours.[1] Most modern industrialised printing uses direct printing techniques.

 

  1. Creation of the screens-the screens are made by tightly stretching a finely women Dacron mesh fabric over a stainless steel frame. The Dacron is coated with a light sensitive emulsion, this is laid on top of a drawing, created from opaque black ink, which is then exposed to light to produce a "negative'image. The result is a screen, that when covered with ink, will only allow ink to penetrate according to the drawing.
  2. Mixing and application of the ink.
  3. Pinning of the fabric to the printing table.
  4. Printing of the fabri -the screen is laid over the substrate material and ink is squeegied across the screen so that the ink permeates.
  5. Drying of the fabric

 

Techniques:-


This technique the intended pattern along with the individual color is formed by projecting small drops of ink which are special dye liquors in predetermined micro arrays onto the surface of the substrate. This is earliest form of printing used for the purpose of increasing the decorative value of textiles. This is the traditional technique of tie and dye. a spray gun is used to force the color through a screen and electro coating is used to apply a patterned pile. This technique involves tying up of both wrap and weft threads where original color needs to be retained and then dyed.

 

Hand Embroidery:-


Kantha is the most popular embroidery of West Bengal done with folk motifs. Other embroideries include the chikan work, the zari work and Kashida. The fine subtle form of chikan embroidery is usually done on very fine textured cloth like muslin and cotton. The embroidery is usually done by the same coloured thread as the cloth itself. Like blue thread is used on light blue cloth while white thread may be used on white cloth. Though white on white is a popular combination other colored threads are also used in white cloth.

Silk embroidery on cotton clothes, the Kashida, is the most common form and is used primarily for caps and scarves used by the Muslims for prayers. More contemporary modern embroidery involves Kashmiri stitches, Cross stitches, Convent stitches, Cut work and combinations. Kathiawari mirror work is also used in abundance. The modern style uses alpana designs and motifs of flowers, animals and birds.
The main flat stitches with their traditional names are:

Taipchi: Running stitch worked on the right side of the fabric. It is occasionally done within parallel rows to fill petals and leaves in a motif, called ghaspatti. Sometimes taipchi is used to make the bel buti all over the fabric. This is the simplest chikan stitch and often serves as a basis for further embellishment. It resembles jamdani and is considered the cheapest and the quickest stitch.

Pechni: Taipchi is sometime used as a base for working other variations and pechni is one of them. Here the taipchi is covered by entwining the thread over it in a regular manner to provide the effect of something like a lever spring and is always done on the right side on the cloth.

Pashni: Taipchi is worked to outline a motif and then covered with minute vertical satin stitches over about two threads and is used for fine finish on the inside of badla.

Bakhia: It is the most common stitch and is often referred to as shadow work. It is of two types:

  1. Ulta Bakhia: The floats lie on the reverse of the fabric underneath the motif. The transparent muslin becomes opaque and provides a beautiful effect of light and shade.
  2. Sidhi Bakhia: Satin stitch with criss-crossing of individual threads. The floats of thread lie on the surface of the fabric. This is used to fill the forms and there is no light or shade effect.


Khatao, khatava or katava is cutwork or appliqué - more a technique than a stitch.

Gitti: A combination of buttonhole and long satin stitch usually used to make a wheel-like motif.

Jangira: Chain stitch usually used as outlines in combination with a line of pechni or thick taipchi.

The bolder or knottier stitches include the following:

Murri: A very minute satin stitch in which a knot is formed over already outlined taipchi stitches.

Phanda: It is a smaller shortened form of murri. The knots are spherical and very small, not pear shaped as in murri. This is a difficult stitch and requires very good craftsmanship.

Jaalis: The jaalis or trellises that are created in chikankari are a unique specialty of this craft. The holes are made by manipulation of the needle without cutting or drawing of thread. The threads of the fabric are teased apart to make neat regular holes or jaalis. In other centres where jaalis are done, the threads have to be drawn out. In chikankari, this is not the case. Names of jaali techniques suggest the place where they originated from --- Madrasi jaali or Bengali jaali ---- or possibly the place of demand for that particular jaali. The basic manner in which jaalis are created is by pushing aside wrap and weft threads in a fashion that minute openings are made in the cloth. Shape of openings and the stitches used distinguish one jaali from another.



Raw materials:-


The fabric is worked upon with a long needle,threads,tikris and beads.Multi sized frames are used, usually about 1.5 feet high,to secure the cloth on which the design is sketched with a stencil. One hand secures the thread under the cloth to the needle while the other hand moves the needle on top of the cloth with ease.

 

Process:-


The production process of a chikan garment, assuming it is a kurta, goes through several processes. In each process a different person is involved. The final responsibility is, however, that of the person ordering the manufacture, who is also usually the seller. Chikan work involves several stages. The fabric is cut by the tailor into the required garment shape, after which the basic pre-embroidery stitching is done so that the correct shape is available to the block-printer to plan the placement of the design. The design is printed on the semi-stitched garment with fugitive colors, and the embroidery of the garment is then begun. After completion, the article is checked carefully since most defects can be detected at first glance. However, the finer flaws surface only after washing. The washing is done in a bhatti, after which the garment is then starched and ironed. The whole cycle can take from one to six months. Originally, chikan embroidery was done with white thread on soft, white cotton fabric like muslin or cambric. It was sometimes done on net to produce a kind of lace. Today chikan work is not only done with colored threads but on all kinds of fabrics like silk, crepe, organdie chiffon, and tussar.



Techniques:-


There is a discipline and method in the application of the stitches. The darn stitch is worked on rough cotton fabric to fill angular designs and to cover the surface of the fabric, while satin stitching is done exclusively on delicate fabrics like silk, muslin, or linen. In chikan some stitches are worked from the wrong side of the fabric, while others are worked from the right side. It is however unique in its discipline in as much as stitches designated for a particular purpose are used only for that purpose --- they are not replaced by other stiches. For example, the chain stitch (zanjeera) will only be used for the final outline of a leaf, petal, or stem.

Different specialists work with different types of stitches. For example, open work or jaali is not done by embroiderers who do the filling work. Each worker completes his/her bit and the fabric is then sent to the next embroiderer. The wages for each job are fixed separately.

 

___________________________________________________________________________________________________________________________

 

Leather Craft:-


Variety of articles such as Hand Bags, Wallets, Jewellery, Utility Box,  key Rings Etc are made from leather in Bolpur. 

 

Raw materials’s Leather Craft:-

 

The main raw material that is used for making leather crafts in West Bengal is the skin of goats and sheep. The creating of leather crafts specifically the leather puppets follows some procedures like washing the hide, cleaning and decorating it with immense perfection and dexterity. Once the puppets are structured, then the dyeing and outlining of the borders are done. Apart from creating these leather puppets, the craftsmen of West Bengal  create leather items that are used for home décor like lamp shades, wall hangings, Hand Bags, Wallets etc.

 

 Leather Craft’s Process:-


Leather is bought from the wholesale market and soaked for two days in huge drums. It is then washed thoroughly to rid it of excess tanning ingredients. While fully wet it is stretched on the floor and left to dry. This process involves some skill as the leather needs to be stretched uniformly to avoid wrinkles. Good stretching can also increase the leather surface area by 5 - 10%. At this stage the water in the wet leather acts as an adhesive and holds it firmly to the floor. As the leather dries it automatically disengages from the floor.After this it is marked and cut to size with scissors and cardboard formats.he piece which needs to be embossed is then moistened with a sponge and rolled out with a rolling pin.A block is made according to the desired design by the acid etching process used in old letter presses. The die is placed in a ball press machine and the leather is sandwiched between the die and a sheet of hard rubber and strongly compressed.The leather is again cut according to patterns and assembled to make bags or boxes. Boxes are made using cardboard stiffeners and everything is pasted together using a rubber-based glue. Cardboard is cut using a die, because the cutting has to be very precise. Even a slight error ruins the final shape of the bag.

 

 Leather Craft’s Techniques:-


Various other techniques are involved in making a complete product, the most important of which is skiving (to disguise the edge of the leather without increasing thickness though fashion pundits have opposing views on this), creasing (to ensure an even fold), beating(with a mallet to increase effectiveness of the adhesive) and polishing (rubbing the leather hard with a smooth piece of stone or glass to give the leather that shiny surface, the pressure and heat involved also closes the pores and gives the leather a high and even density). Bags are made by stitching together the pieces using a sewing machine. Unlike fabric stitching leather has to be stitched with a more heavy duty machine and a certain amount of pre-stitch adhesion is required to keep piece in place.

 

___________________________________________________________________________________________________________________________

 

How to Reach:-


Netaji Subhash Chandra Bose International Airport is the nearest airdrome, located about 160 km from Birbhum. Located at Kolkata, the airport is well connected to the entire country as well as to certain international destinations. After de-boarding from the air carrier, tourists can either opt for a train heading towards Birbhum or arrange for a bus/personal cab to reach the beautiful and striking district. Birbhum is well-linked to the other districts in West Bengal by railways. The Howrah-Sahibganj loop of the Eastern Railway passes through this district. While the junction at Nalhati connects Birbhum to Azimganj in Murshidabad district, the Andal-Sainthia line connects it to the main Howrah-Delhi main line. In short, Birbhum is appropriately linked to the other districts, which makes traveling to the place fun. Birbhum is very well connected to the other districts in West Bengal. The Panagarh-Moregram Expressway linking Grand Trunk Road (NH 2) with NH 5 cuts across the district. Apart from this, there are several other entry points for the place as well. Regular bus services from Kolkata, Siliguri and other cities connect Birbhum to all the districts in West Bengal. As for the local transport, there are bus services, auto rickshaws and taxis that make traveling easy. Apart from this, the entire district is covered by local trains that connect all the major divisions of Birbhum. Ahmadpur, Dubrajpur, Rampurhat, Asansol, Murarai, Sainthia, Bolpur Shantiniketan, Nalhati, Siuri,Chatra, Rajgram and Swadinpur, each of the towns has a railway station, linking the entire region of Birbhum..




About Implementing Agency



West Bengal     Birbhum     Amar Kutir Society for Rural Development