A cluster is defined as a geographic concentration (a city/town/few adjacent village and their adjoining areas) of units producing near similar products and facing common opportunities and threats. An artisan cluster is defined as geographically concentrated (mostly in villages/townships) household units producing handicraft/handloom products. In a typical cluster, such producers often belong to a traditional community, producing the long-established products for generations. Indeed, many artisan clusters are centuries old Artisan.

About Tajganj Cluster:-

Tajganj Cluster falls under Uttar Pradesh State in Agra district.

The Tajganj cluster is able to form 400 plus Artisans & 25 SHGs supporting the strong work force. The mobilization gains momentum day by day.

Rugs and Durries :-

Mirzapur, Badohi, and Khamaria are the main towns which have trained carpet weavers. Twisted cotton thread is used along with the Jute twine giving rougher qualities of carpet with about 60 knots per square inch. Cotton and woolen carpets are made in Shahjehanpur and Agra where weavers produce traditional and new designs keeping the market demand in mind. Uttar Pradesh constitutes almost 90 % of the carpet work and nearly 80 % of the weavers currently available in India. Badohi,Mirzapur and Agra are the major carpet centers in the state. Among these Badohi is worth special mention as the economy of this district and its 500 odd villages are entirely dependent upon the carpet business.

Carpet weaving calls for a high degree of skill and dexterity and is generally done by the Monpa women in West Kameng and the tribes of North Siang district. Carpets are woven in bright colors with predominantly Tibetan motifs such as the dragon or geometric and floral designs, reflecting the Tibetan-Buddhist influence in the area. Wool colors were originally obtained using vegetable and other natural dye sources, although synthetic dyes and chemicals are now commonly used.

Raw Materials:-

Rugs consists of dyed pile yarns; a primary backing in which the yarns are sewn; a secondary backing that adds strength to the carpet; adhesive that binds the primary and secondary backings; and, in most cases, a cushion laid underneath the carpet to give it a softer, more luxurious feel. Both the primary and secondary backing are largely made of woven or no woven polypropylene, though some secondary backing may still be made of jute, a natural fiber that, when woven, looks like burlap. The adhesive used to bind the backings together is almost universally synthetic rubber latex. The most common padding is rebounds (bonded urethane), though various forms of synthetic latex, polyurethane, or vinyl might be used instead. Rebound is recycled scrap urethane that is chopped into uniformly sized pieces and pressed into layers. Although rare, some carpet cushioning is made up of horse hair or jute. A plastic top sheet is usually added to the top to insure a smooth surface against the carpet.

Process:-

Bunch of loose strands of fibers called staples are used to make carpets initially. The staples are put into a hopper where they're heated, lubricated and formed into slivers, which are wound into a long spool of fiber. From there, the carpet-making process is ready to begin.

A needle pushes the carpet fibers through the underside of a piece of fabric called the carpet backing. A hook called a looper holds the fibers in place as the needle goes back down into the backing, forming the loop. It sounds a bit tedious, and it must have been before the advent of automated tufting machines. If the carpet is supposed to be tufted, then the actual creation process ends here. If cut pile carpet is being manufactured, however, then the tufted carpet goes through an additional step where the loopers holding the individual pile strands are pulled over sharp knives. This cuts the loops into the individual strands that make up a cut pile carpet. The coloring process may take place at different stages in production, depending on the desired visual effect.  Another method, continuous dyeing, rolls and sprays dyes onto finished carpet. Still another, pre-dyeing, takes place before the carpet is processed. Once the carpet is finished, it's washed, dried and vacuumed. Errant piles are trimmed and then it's sent on a conveyor belt past a final employee who uses a pile gun to fill in any overlooked bare areas. The carpet is now finished.

Techniques:-

Vertical plain colored threads, stretched from loom beam to loom beam on which knots are tied. Horizontal plain colored thread, which runs across the width of the rug, over and under the warp strings and between each row of knots. Weft helps hold rows of knots in place and strengthen the structure.Different colors are used in knotting in accordance with the pattern. Throughout the world there are many different knotting techniques, the double or gordes or symmetrical knotting is used by the Turks and is also known as the Turkish knot. In this technique each knot is looped around two different warps, both ends are pulled down and cut. The other common knotting technique is used in Iran, China and Afghanistan and is called the non-symmetrical or single knot or Persian knot, where one end of the knot is looped around one warp and the other end comes straight, both ends are pulled and cut.

How to Reach:-

(Kheria Airport-9 Kms) Daily Air services connects Agra to Delhi. Agra is on the main Delhi to Bombay broad gauge railway line, and is linked to Delhi by Shatabdi (2 hrs), Taj Express (3 hrs), Intercity Express (3 hrs). Shatabdi also links Agra to Gwalior, Jhansi & Bhopal. Regular service of A/c and Deluxe coaches from Delhi, Jaipur, Ajmer, Bikaner, Gwalior.