Cluster Detail
Madhya Pradesh     Gwalior     Gwalior.


A cluster is defined as a geographic concentration(a city/town/few adjacent villages and their adjoining areas)of units producing near similar products and facing common opportunities and threats.An artisan cluster is defined as geographically concentrated (mostly in villages/townships)household units producing handicraft/handloom products.In a typical cluster, such producers often belong to a traditional community, producing the long-established products for generations.Indeed, many artisan clusters are centuries old Artisan.

 

About Gwalior Cluster:-


Gwalior Cluster falls under Madhya Pradesh State in Gwalior district.


The Gwalior cluster is able to form    plus Artisans &    SHGs supporting the strong work force.The mobilisation gains momentum day by day.

 

Zari :-


Embroidery done with metallic threads is called kalabattu and forms the zari.The main zari production centres are Varanasi in Uttar Pradesh.Here the metal ingots are melted into metal bars called pasa from which lengths are got by beating it after treatment. This is then pulled through perforated steel plates to make it into wires, followed by the tarkashi process to make it thin with rubber and diamond dies.The last stage is called badla where the wire is flattened and twisted with silk or cotton thread to become kasab or kalabattu.This has uniform evenness, flexibility, softness, and ductility.Kasab can stand for real silver/gold, as well as for plated silver/gold or for an imitation in which a copper base is given a coat of silver or golden color to make the product less expensive.

Zari thread is used widely in weaving but more selectively in embroidery.For intricate patterns gijai or a thin, stiff wire is used; sitara, a small star-shaped metal piece is used for floral designs.This type of embroidery is called salma-sitara.The thicker kalabattu is a braided gold thread used for borders while the thinner variety is used at the end of the drawstring of purses or batwas, and in tassels, necklaces, and strings.Tikora is a gold thread spirally twisted for complicated designs.The dull zari thread is called kora and the more shiny one is called chikna.The equipment that is used for embroidery is a rectangular wooden-frame called karchob and a wooden leg called thapa used for sewing laces.Listed below are different kinds of zari work.

 

Zardozi: This is a heavy and more elaborate embroidery work which uses varieties of gold threads, spangles, beads, seed pearls, wire, and gota.It is used to embellish wedding outfits, heavy coats, cushions, curtains, canopies, animal trappings, bags, purses, belts, and shoes.The material on which this kind of embroidery is done is usually heavy silk, velvet and satin.The kind of stitches found are salma-sitara, gijai, badla, katori, and seed pearls, among others.The main centres are in Delhi, Jaipur, Banaras, Agra, and Surat.The old teach the young and the skill continues from generation to generation.

Kamdani : This is a lighter needlework which is done on lighter material like scarves, veils, and caps.Ordinary thread is used and the wire is pressed down with the stitching producing a satin-stitch effect.The effect produced is glittering and is called hazara butti(thousand lights).


Mina Work : This is thus called owing to its resemblance with enamel work.The embroidery is done in gold.


Kataoki Bel : This is a border pattern made of stiff canvas and the whole surface is filled with sequin edging.A variation of this border technique is lace made on net and filled with zari stitches and spangles.


Makaish : This is one of the oldest styles and is done with silver wire or badla.The wire itself serves as a needle, piercing the material to complete the stitches.A variety of designs are produced in this manner.


Tilla or Marori Work : This is the kind of embroidery where gold thread is stitched on to the surface with a needle.


Gota Work: The woven gold border is cut into various shapes to create a variety of textures in the patterns.In Jaipur the border of the material or sari is cut into shapes of birds, animals, and human figures, attached to the cloth, and covered with wires of silver and gold; it is surrounded by coloured silks.The work resembles enameling.


Kinari Work: A small variation is kinari work where the embellishments are done only at the edges in the form of tassels.This is done mainly by men and women of the Muslim community.



Raw Materials:-


Basic Material: Silk, zari, cotton, polyester, jacquard loom; dori (thread; 80no./60 no., mercerized yarn(dhaga)30 no.


Decorative Material: Peacock feathers.


Coloring Material: Bukani (colour powder).

 

Process:-


A pattern of the design to be woven is drawn on paper.The design is transferred on the cotton yarn with the help of tilli through the warp and weft grid.This contrivance is known as jala, which contains the total graphic pattern.This jala is hung from top of the loom and tied to the warp threads only the controlled warp threads are lifted as per the design.Extra weft threads of zari/ silk are inserted in the raised portions, row by row, along with the running weft thread.Jala device has been replaced by the punched cardson; the jacquard looms for these brocade decorations.Gyasar the Tibetan woven offerings are very closely woven.Apart from the silk/zari thread peacock feathers are used in a satin weave to produce an entire surface of the feathers.The motifs are woven on dark red, yellow, blue and white satin ground with use of gold and silver zari.

 

Techniques:-


Applique-and-Cut technique:-

 

Normally, fine white stranded cotton is used for chikan embroidery.Some stitches are worked from the front of the fabric, others from the back.Sheila Paine, in the book Chikan Embroidery, observes that there are six basic stitches, which are used in combination with a series of stitches for embossing flowers and leaves.Pulled work(known in chikan work by the Hindi word jali, which means a window with a pierced lattice, which can be looked out of but not into)and khatao(an applique-and-cut technique, where one piece of fabric is hemmed on to another piece and then cut away) complete the repertoire.

 

Grass, Leaf , Reed & Fiber :-

 

Like any other state Madhya Pradesh also produces wide variety of Grass Leaf items. This art is totally derived from nature and are free from chemicals and are environmentally friendly. The high- tensile strength of bamboo and easy to mould in any shape qualities have made it very popular for architectural uses. These artists give shape to many household items such as baskets, rice and vegetable strainers and brooms. Designer items such as furniture, racks are also in vogue. Bamboo has a great specialty; it does not require much of maintenance as once in a year wood polishing is sufficient for its longevity.

 

The articles from tender palm leaves which have their ribs removed and are then dried in the Sun include bags, dinner cases and ornamental hand held folding fans having anything between 37 to 56 blades.The blades are tied together by copper wire through holes on them and sewn together to spread out as a fan.The fans are made attractive in appearance by painting floral motifs on the blades.Palm leaf and stem weaving is a flourishing craft in southern Kerala with bags, hats, and suitcases being made both for the Indian and international markets these days.A reed is a firm-stemmed grass, with a hollow stem that looks like bamboo.It is a sturdy material and reed mats are used as walls for structures and roofs.The reed is first split and shaved before it is woven in a twill weave into mats. They are made starting at one corner and plaiting or weaving is done diagonally.Long strips are folded at the middle and another strip is inserted crosswise, which is in turn folded and the next strip is again inserted crosswise and so on.The creases of the crosswise strips form the edges of the mat.Reeds are also used to make very sturdy baskets.

 

Once the plant is ready for harvesting, it is cut very close to the ground and left in the ground for a day or two when the leaves fall off. The cut plant is then absorbed and dipped in water to separate the fibre from the plant. This process is known as retting. The, thus separated Jute is dried and given various forms. The fiber is knit into threads. Sometimes the threads are weaved to make rags and cloths. The cleaned fibre, the threads and the rags all are used to make beautiful craft products like the bags, rags, carpets, hangings, footwear, coasters, jewelry, show pieces, etc. Some very fine quality jute is also used to make furnishing material and dresses.

 

 

Jute’s Raw Materials:-

 

The villages of Madhya Pradesh are full of Palm trees, coconut, date and Palmyra. Palm is the major source of raw material for preparing baskets and related products. Other raw materials like bamboo, cane, grasses, fibers and reeds are also used in making baskets, thatch, ropes, mats and many other things.

 

 

Jute’s Process:-

 

The jute fiber comes from the stem and ribbon(outer skin)of the jute plant.The fibers are first extracted by retting.The retting process consists of bundling jute stems together and immersing them in low, running water.There are two types of retting: stem and ribbon.After the retting process, stripping begins.Women and children usually do this job.In the stripping process, non-fibrous matter is scraped off, then the workers dig in and grab the fibres from within the jute stem.

 

Jute bags are used for making fashion bags & promotional bags.The eco-friendly nature of jute makes its ideal for corporate gifting.

 

Jute floor coverings consist of woven and tufted and piled carpets.Jute Mats and mattings with 5 / 6 mts width and of continuous length are easilly being woven in Southern parts of India, in solid and fancy shades, and in different weaves like, Boucle, Panama, Herringbone, etc.Jute Mats & Rugs are made both through Powerloom & Handloom, in large volume from Kerala, India.The traditional Satranji mat is becoming very popular in home décor.Jute non-wovens and composites can be used for underlay, linoleum substrate, and more.

 

Jute has many advantages as a home textile, either replacing cotton or blending with it.It is a strong, durable, color and light-fast fibre.Its UV protection, sound and heat insulation, low thermal conduction and anti-static properties make it a wise choice in home décor.Also, fabrics made of jute fibres are carbon-dioxide neutral and naturally decomposable.These properties are also why jute can be used in high performance technical textiles .Moreover, jute can be grown in 4–6 months with a huge amount of cellulose being produced from the jute hurd that can meet most of the wood needs of the world.Jute is the major crop among others that is able to protect deforestation by industrialisation.

 

Thus, jute is the most environment-friendly fibre starting from the seed to expired fibre, as the expired fibres can be recycled more than once.

 

Jute’s Techniques:-

 

The practical course is to introduce modernisation of technique and improve the skills and make the worker capable of enhancing his productivity and his earnings so as to enable him to meet at least the basic necessities of life and come out of the clutches of poverty within reasonable time.

 

How to Reach:-

 


 




About Implementing Agency



Madhya Pradesh     Gwalior     Adarsh Samaj Sewa Shiksha Samittee